headlamp: better defaults for 20mm strap
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@ -1,8 +1,11 @@
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// Headlamp bracket to mount lamp to nylon strap v1
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// Headlamp bracket to mount lamp to nylon strap v2
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// mostly tested with 21mm light and 20mm strap
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// requires tweaking of plateScale when changing strap width
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// v2 TODO:
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// autoscale plate geometry with strapwidth, light cant
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// headcurve is janky
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//
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// PRINT: +1 base, +1 perimeter, 50% infill, random seam
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// downward light angle
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lCant = 20;
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@ -10,25 +13,25 @@ lCant = 20;
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clipRot = -30;
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// clip length:
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clipLength = 29;
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// light diameter, testing at 0.25 below measured for tightness?
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lDiam = 20.75;
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// light diameter, testing at 0.1 over measured
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lDiam = 21.1;
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// clip tightness, use 0.8 (tight) to 0.99 (no retention)
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clippiness = 0.85;
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clippiness = 0.875;
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// plate thick
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plateThick = 7;
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plateThick = 8.5;
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// plate scale - how many times cliplength, affected by strap and cant
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// 2.7 seems right for 25mm strap, 1.9 for 20mm strap
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plateScale = 1.5;
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plateScale = 1.45;
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// strap width
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strapWide = 21;
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// strap thickness try 3mm
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strapThick = 2.1;
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// strap width, rec 0.5mm under
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strapWide = 19.5;
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// strap thickness try 2mm
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strapThick = 1.9;
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// head curve, puts slight curve in head side
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hcRad = 400;
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hcDepth = 4.8;
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hcRad = 250;
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hcDepth = 5.5;
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minkRad = 2;
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$fn = 20;
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@ -84,17 +87,17 @@ translate([0, 0, -22]){
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cube([99, 99, 44], center = true);
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}
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// cut off back of plate channel for strap
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translate([-43.5 - minkRad, strapWide / 2 + 8, 0]){
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translate([-44 - minkRad, strapWide / 2 + 8, 0]){
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cube([88, strapWide, 222], center = true);
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}
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// add top slot
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translate([-2, strapWide / 2 + 8, (plateScale + 1) / 1.95 * clipLength * cos(lCant)]){
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translate([-2, strapWide / 2 + 8, (plateScale + 1) / 1.825 * clipLength * cos(lCant)]){
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rotate([0, 45, 0]){
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cube([16, strapWide, strapThick], center = true);
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}
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}
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// add bottom slot
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translate([-2, strapWide / 2 + 8, strapWide / 2]){
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translate([-2, strapWide / 2 + 8, strapWide / 4]){
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rotate([0, -45, 0]){
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cube([16, strapWide, strapThick], center = true);
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}
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